Improving Industrial Electrical Product Quality and Promoting Industrial Structure Upgrading (II)

Heilongjiang
Establish a good image of dairy products enterprises
At the end of 2009 , the Heilongjiang Provincial Committee for Industry and Information Technology established the Leading Group for Demonstration Project Implementation and formulated the Implementation Plan of the Dairy Product Quality Upgrading Demonstration Project to determine the main content of the project, namely, to further strengthen the integrity system of the System, quality management system construction and increased policy support to promote dairy enterprises in Heilongjiang Province to “develop varieties, improve quality, create brands and improve services”. Establish a good image of honesty and quality in Heilongjiang dairy products. Yes: Through implementation of dairy product quality improvement demonstration project, Heilongjiang dairy product enterprises will be further improved in quality management and integrity awareness, and Wandashan, Feihe and other high-quality brands will be built to comprehensively improve the quality and market share of dairy products, and promote The rapid development of the dairy industry.
Fully start the construction of industry integrity system
In the first half of 2010 , during the pilot project of the demonstration project, the first meeting was held for the initiation of the construction of the food industry enterprise integrity system in Heilongjiang Province. Wang Yupu, Vice Governor of Heilongjiang Province, and Zhu Hongren, Chief Engineer of the Ministry of Industry and Information Technology attended the meeting and delivered an important speech. Sun Tien, director of the Heilongjiang Provincial Committee of Industry and Commerce, carried out the work and deployment. The second was the training of the main leaders of 82 (above-scale) dairy products companies and the industrial authorities of the various cities to participate in the establishment of the "integrity system of dairy products manufacturing enterprises". The Implementation Guide was preached. Third, as a pilot project of Wandashan Dairy, Cradle Dairy and Longdan Dairy in Heilongjiang Province, a professional credit service agency was invited to help the company form 8 categories of 50 integrity management systems. The cultural construction exchange seminar also held the enterprise integrity culture collection and award essay activities. Fifth, it conducted technical investigation on the construction of enterprise integrity information platform, completed the transformation of the computer room and network, and formulated a preliminary technical implementation plan.
Carry out quality management compliance upgrade
In the pilot work, the research on the standards adopted by 82 dairy enterprises across the province was reviewed. The Provincial Industrial and Commercial Committee and the provincial health department organized experts to revise 20 local standards. Actively guide enterprises to adopt advanced standards and quality management methods at home and abroad. This year, 20 key enterprises have been planned to carry out GMP (Good Manufacturing Practice for Dairy Products) and HACCP (Hazard Analysis and Critical Control Point System) certification. Currently, there are 5 companies (Wandashan Harbin, Bei'an End Dashan, Bein Mei Dairy Company, Feihe Dairy, and Longdan Dairy passed the first batch of certifications. The remaining 15 companies are continuing to improve their certification conditions in accordance with the relevant certification standards and rules, and are doing their best to prepare for the review.
Strengthen corporate responsibility
In the process of advancing the pilot project of the Quality Demonstration Project, the responsibility of inspiring the main body of the enterprise has always been taken as the starting point of work to strengthen and improve the macro quality management system. From the specific point of view, the first priority is to promote the excellent performance management model. The first batch has been 10 key enterprises organize the promotion and application. At present, these pilot companies are actively working according to their respective actual conditions in accordance with the “Excellent Performance Evaluation Criteria”, and strive to pass the assessment and certification of the expert group before September. The second is to promote the implementation of “One Card” for milk source management. Information system. The application of "one card" information system as a breakthrough, the establishment of a full-process quality information management retrospective system, a comprehensive control of raw milk quality.
Initial results
The project involves a total of 8 regions in the province, 20 key enterprises, and 6 intermediary organizations. After the implementation of the demonstration project, the local government departments and enterprises have invested 80 million yuan in total, of which: technical reform funds 34 million yuan (self-funded 20 million Yuan, the government has invested 14 million yuan, and the technological innovation fund is 46 million yuan (self-funded by the company is 30 million yuan, and the government has invested 16 million yuan). At present, the actual investment in the project is about 40 million yuan. Some enterprises have implemented basic construction and newly added fixed assets. Investment in assets. The existing milk station has been transformed or rebuilt, new milk cans have been purchased, special milk delivery vehicles, newly purchased quality testing equipment, etc., with a total investment of nearly 30 million yuan. Through the implementation of demonstration projects, a total of 22 new products have been produced. , 4 patented technologies, it is proposed to revise 20 local standards.
Guangdong
Comprehensive improvement of regional quality and stability
The Guangdong Provincial Demonstration Project for Improving the Quality of Household Appliances involves Shenzhen, Foshan, Zhongshan, Zhuhai, Huizhou and other five prefecture-level listings and Shunde, a total of 6 regions, involving Zhuhai Gree, Midea, Guangdong High Air Conditioning, Galanz, Hisense Kelon, TCL , Huizhou Desai, Konka, Skyworth, 9 large-scale backbone enterprises and Shunde household electrical appliance industrial clusters, Zhongshan household electrical appliance industrial clusters, and 6364 companies in the Lianjiang Small Appliance Industry Cluster. Through the implementation of demonstration projects, 12 industry standards have been formulated and 1 The local standards support the construction of home appliance industry clusters in Zhongshan, Zhanjiang, Foshan and other five testing and testing centers and product innovation platforms. It supports enterprises to implement a number of quality lean improvement projects with direct financial benefits of RMB 20 million.
Research and development of new green appliances
Relying on the United States, Gree, Galanz, Hisense Kelon, Chigo, Desai, TCL, Konka, Skyworth and other dragon skull dry appliances enterprises and research institutes, intermediary agencies, etc. to carry out research and cooperation, develop green design technology, including ecological material technology, energy saving Design technology, reduction / miniaturization / integrated design technology, removable recycling technology, etc.
In 2010 , in conjunction with the demonstration project, key technical topics for green home appliance manufacturing were established in key breakthrough projects in Guangdong and Hong Kong, key component quality enhancement projects were implemented, and pilot companies were encouraged to implement home appliance DC inverter control chips, low-temperature heat pump systems and other key green appliances. Research and development of parts and components. At the same time, the municipalities are required to revise the roll-out plan for the technological innovation of technological transformation of modern industrial systems in 2010 (Guangdong Economic and Technical Innovation [2010] No. 453, issued and issued on May 20th), and transform and upgrade the home appliance industry and the public service system. Construction as a key direction, and actively encourage home appliance companies to apply for related technological innovation projects.
The establishment of public service platform
Relying on the major household appliance industry clusters, leading enterprises and public technical support institutions of Guangdong Province, the construction of quality and technical public service platforms such as product R&D design, inspection, logistics, and talent training were further strengthened during the promotion of the pilot work, helping green manufacturing. Guided funds of 8.1 million yuan to support the home appliance industry clusters in Zhongshan, Zhanjiang, Foshan and other places to carry out testing and testing centers, product innovation platform and other construction.
Support the Shunde Productivity Promotion Center of Foshan City to build a comprehensive testing and testing center for household appliances, establish certification and testing institutions for harmful substances contained in home appliances, and increase the comprehensive competitiveness of Shunde household appliances industry cluster.
Support Zhongshan Nantou Appliance Industry Cluster to strengthen the construction of quality inspection service organization, guide enterprises to carry out technology development and accelerate industrial technology upgrading, improve product quality, and promote the sustainable and stable development of home appliance industry cluster.
Improve quality management
The first is relying on the Provincial Quality Association and the Household Appliance Industry Association to promote the Six Sigma, total quality management, excellent performance management, zero defect management and other advanced quality management methods in production enterprises, carry out quality management knowledge and skills training, and enhance the company’s ability to grasp from the source. Product quality awareness. The second is to fully implement the strategy of winning by quality. Vigorously promote the establishment of enterprise integrity system, enhance business-abiding business concepts and maintain product quality and safety awareness. Third, implement green manufacturing management certification. Conduct hazardous substance management certification assessment, promotion The Harmful Substance Process Management System (HSPM) completed the preparation of the certification implementation guidelines and the preparation of audit work instructions. This year, 9 companies have been certified. 59 companies have been trained in environmental management system certification and have formed supporting external auditors. Training, internal auditor training, energy management training, etc. A series of training courses to improve the level of corporate environmental management.
Continue to support "green manufacturing"
The next step is to focus on the following aspects.
We will continue to support green technology and product development. We will provide priority support to the "green manufacturing" project of the home appliance industry, especially product and technology development projects, and public service platform construction projects, in support of funding for technological innovation projects and funding arrangements. Around the product's green design, green manufacturing, green recycling and other life cycle of innovative technology research and development.
Sichuan
A total of grams of quality difficult to co-cast industry tomorrow
The Sichuan Provincial Economic and Information Commission firmly seized the huge demand for energy from the global economic recovery. The country pursued the urgent demand for low-carbon economy for power generation equipment and the favorable opportunity for the full implementation of the Western Development, through the improvement of the quality of the power generation equipment manufacturing industry. To promote industrial restructuring and optimization and upgrading. In order to do a good job in this work, a power generation equipment product quality promotion office was established.
Increase policy support
Formulate guidance on product quality of power generation equipment, gradually establish and improve relevant policies and measures to support product quality improvement of power generation equipment, guide and support enterprises to improve product quality of power generation equipment, release key industry and industry development information regularly, and guide enterprises to develop and adapt to the market. Demand for new products and new technologies. The provincial and municipal finances allocate special funds each year to guide and support enterprises in technological transformation and technological innovation, and acquire enterprise technology centers recognized by the national, provincial and municipal governments, well-known trademarks in China, and national brand-name products. , Sichuan famous trademarks and Sichuan famous brand products, etc. to reward. Each year from the provincial and municipal financial arrangements for special funds to support the power generation equipment manufacturing industry, technological transformation, technology research and development and new product development.
Build a financing platform
The first is to actively promote bank-enterprise cooperation, establish new cooperation and coordination mechanisms between banks and enterprises, guide financial institutions to take the initiative to in-depth power generation equipment manufacturing companies, help enterprises solve financing problems such as bank authorization and credit extension, and improve fund use efficiency; support and encourage qualified power generation equipment Manufacturing companies directly finance through restructuring, listing, issuing corporate bonds, and short-term financing bills.
The second is to increase financial support for small and medium financial support. The provincial, municipal, and county finances set up a special fund for the development of small and medium-sized enterprises. Its growth rate coincides with the growth of taxes paid by small and medium-sized enterprises.
The third is to further implement the tax preferential policies. The implementation of national and provincial taxation preferential policies to promote the development of enterprises, the actual technology development fees for industrial enterprises, allowed to be deducted before the payment of corporate income tax. Encourage small and medium enterprises to actively develop new products, The new products researched and developed by the company, from the date of recognition, will be added within three years of provincial-level new products within three years from the date of recognition. With the approval of the government at this level, the financial department will use the local retained portion for the development of technology and technology of the enterprise. Remodeling.
Problems can not be ignored
First, the structure of power generation equipment needs to be optimized. In recent years, the proportion of clean energy and new energy products has continued to increase significantly. However, traditional power generation equipment such as thermal power and hydropower still dominate.
Second, the capacity for independent innovation is relatively weak. The industrial advantages are mainly concentrated in the low-end processing and manufacturing sectors. Most of the core technical support also mainly depends on foreign countries, the localization rate is not high, the dependence of key components on foreign countries is high, new product development, and new technologies Application of the stamina in promoting product quality improvement needs to be improved.
Third, the basic supporting capacity is relatively weak. The level of clustering development is low, the collaboration between key enterprises is insufficient, the product's outsourcing proliferation is not enough, the supporting enterprise's supporting processing capacity and the quality of supporting products are low, and Deyang can provide supporting capabilities locally. Only 30%.
Fourth, the product quality needs to be improved. The entire process of power generation equipment manufacturing quality monitoring and comprehensive detection ability is weak, product technology is not stable enough.
Clear working ideas
The first is to implement a major technical breakthrough. Around the localization of power generation equipment products, while introducing digestion, absorption and re-innovation, we must give full play to the advantages of talent concentration and strong innovation capability. We must carry out original innovations to gradually lead the domestic technological level and catch up with the international market.
The second is to implement a number of major technological transformation and innovation projects. Focusing on the construction of new energy industries such as hydropower and thermal power equipment and nuclear power and wind power, 1000MW nuclear power plants, large hydropower units, supercritical and ultra-supercritical thermal power units, and heavy natural gas Major research and development of key castings and forgings for turbines and other major equipment, implementation of technological transformation and technological innovation projects.
The third is to strengthen the establishment of technical centers and brand names. Focus on supporting key enterprises to establish enterprise technology centers, accelerate the creation and use of intellectual property, and upgrade the technological level.
The fourth is to strengthen product quality control.
Liaoning
Promote the Industrial Technology Progress with Quality Improvement
The “ Liaoning Province Power Transmission Equipment Manufacturing Quality Improvement Action Demonstration Project” was planned in November 2009 and approved by the Ministry of Industry and Information Technology in December. This project is guaranteed by the UHV ±800kV converter transformer for HVDC transmission. Metal Bellows Compensator for High-Voltage Combination Appliances, Formulation of National Standards, Formulation of Common Quality and Technical Agreements for Power Transmission and Transformation Equipment Manufacturers, Guidance for Quality Improvement Programs for Power Transmission and Transformation Equipment Enterprises, and Training Programs for Quality Improvement of Power Transmission and Transformation Equipment Industry constitute.
Build a full process quality assurance model
The UHV ±800kV DC Transformer Quality Assurance Demonstration Project is based on the quality management model of international multinational corporations such as ABB, combined with the key national grid project undertaken by Shenhe Group-“Xiangjiaba-Shanghai UHV ±800kV DC The "800 kV Converter Transformer Transformer Transformer Project" was developed and the localization project was implemented. The quality management model was reconstructed during the entire process of product design, supply chain management, manufacturing, product testing, product packaging, and installation and commissioning. A total of 18 units were manufactured. Transformer transformers, of which 7 have been put into operation successfully, 11 have been installed, are gradually entering the commissioning, completed the phased goals.
Improve quality assurance ability
The National Standard for High-Voltage Combined Appliances Metal Bellows Compensator was developed by the Shenyang Institute of Instrumentation, and the most well-known high voltage combination electrical appliance in the United Nations uses metal bellows compensator design, production, and inspection units to form a standards development working group. During the process, we purchased a helium-mass spectrometer leak detection equipment, made bellows stiffness and fatigue life testing machines, and created a national-level testing platform for advanced, authoritative, and impartial third-party power transmission and transformation equipment. "The research on the stability of the batch production process was completed, and the corrugated compensator molding process parameter control technology and the bellows design optimization technology were completed; relying on the technical superiority and experimental conditions of the national instrumentation component quality supervision and inspection center, the temperature of the product use environment was simulated." , Pressure, experimental verification of standard technical parameters, meet the requirements of design, manufacture and use, improve the quality assurance ability.
Signing a common quality technology agreement
In order to promote the improvement of product quality of Liaoning power transmission and transformation manufacturing enterprises, meet the needs of key projects of the State Grid, and restrict the behavior of all member companies, the Liaoning Provincial Economic and Information Committee has organized various meetings for six times on the quality management system and quality management of enterprises. The process and the work carried out were exchanged, compared with ABB and other companies to find the gap, and analyzed the key links to improve product quality. The organization of each member company was compared with the quality management model of international well-known companies and ISO9000 quality assurance system requirements. Purchase, manufacturing and testing, packaging and transportation, installation and after-sales service, and many other aspects to determine the quality of the key points, the development of a common quality and technical agreement to sign the member companies.
Guide companies to improve product quality
At the beginning of this year, it released product quality and technology research projects, including transformers, high-strength insulators, capacitors, and iron towers, such as Shenxu, Shenyang Sealed Transformer, Rongxin Power Electronics, Fushun Electromagnetics, Fushun Gaoke Electromagnetics, and Jinzhou Capacitors. A project of quality and technical research and development of power transmission and transformation equipment. This group of projects enjoy the relevant preferential policies for deduction of income tax for enterprise technology development. The above projects will significantly reduce material costs and increase production efficiency through the use of new technologies. , New materials, new processes provide new solutions.

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