Boloni brings two giants of technology to subvert traditional furniture manufacturing

In 2013, the environmental protection standard was proposed to be three times better than the national standard. By the closure of all holes and nine tests proposed in 2014 and 2016 respectively, Bolloni promised and practiced the “perverted environmental protection” related to the family for several years.

At the Guangzhou Construction Fair on July 8 this year, Cai Ming once again developed a "perverted situation." Only this time, not only was it fun enough but it was big enough - he threatened that an environmental protection black technology has matured to Benefiting from the furniture manufacturing industry, the era in which water-based paint occupies the pinnacle of environmental protection is over, and the time has come to refresh the environmental standards of the whole house.

Whole House Customization One Hundreds of Harmful Substances Doubled into House Green Living Discounted

Formaldehyde and VOCs (Volatile Organic Compounds) are the main culprits for indoor decoration pollution. The former comes from wood-based panels and the latter comes from paint. A statistical data shows that the cause of haze and the VOC in the paint of the manufacturing industry are also inseparable. It takes at least 3 years for the VOC to completely evaporate in the room, and the release period for formaldehyde is as long as 8-15 years. In China, regardless of the standard for free formaldehyde content in plate furniture or the VOC emission limits for wooden furniture coatings, it is far from the developed countries in Europe, America and Japan. From the point of view of the manufacturing side, in the absence of a complete solution to the problem of environmental pollution in the production of panel furniture, each non-environmentally friendly factory can only be rushed to arrive without a stable place.

The house is poisonous and the environment is contaminated. Formaldehyde and VOC can be wrapped in sheets and kept in people's lives. With the whole house being customized, the load of plates in the living room has increased by multiples. Those healthy living and environmental protection concepts that were used as propaganda slogans were forgotten and trampled under the economic interest and the attempt to develop the so-called brand market.

The three giants jointly issued a "zero release of formaldehyde VOC"

Someone has to stand up to break the deadlock. Cai Ming of Boloni is very brave. He is willing to volunteer to eat crabs. Bo Loni CEO Cai Ming is also very smart. He knows that the "most perverted" thing cannot of course be done by himself. The global first resin supplier German allnex and production equipment and process supplier Elekco were able to apply the low-temperature electrostatic powder coating technology to the home industry, completing the perfection from traditional paint and water-based paint to environmental protection black technology. change.

Low-temperature electrostatic powder coating technology is called environmental protection black technology because of its superior performance in sheet metal coating processing technology, shortening the construction period, reducing costs, zero-VOC release, and effectively eliminating and blocking formaldehyde. This technology uses a 100% solid powdered coating that does not contain liquid solvents. After high temperature curing, it forms a hard surface paint film, which enables a disruptive industrial replacement of traditional oily and waterborne coating processes. Although this technology is still a new thing in the home furnishing industry, it has been maturely applied in the aircraft, automotive, and home appliance industries for 20 years.

In simple terms, traditional paints use a lot of liquid solvent as a diluent, so that the paint is sprayed on the surface of the board. In daily use, the formaldehyde in the board will gradually release, and the VOC in the surface of the paint film will also slowly evaporate. Elleco founder Wu Mingli applied low-temperature electrostatic powder coating technology to the board for 17 years. The environmentally-friendly powder coating technology developed for the wood-based board is a powder coating composed of a resin, a pigment, and a small amount of additives. Adsorption for solid-state spraying. Through the original infrared curing process, when the powder is cured at high temperature, the original free formaldehyde in the sheet is completely volatilized, and the finished formaldehyde is not detected and zero VOC.

With powerful technology behind, as well as the world's number one supplier of important raw material resins for powder coatings, the high-end home-customized brand Bolloni in the whole house has a unique weapon at the new factory in Wujiang, and at the same time, it is also “perverted to environmental protection”. A more powerful step was taken on the way.

Environmental protection black technology subverts traditional furniture manufacturing costs and shortens the construction period

Although it has been widely used in many industrial fields, the biggest difficulty in applying the world's leading low-temperature electrostatic powder coating technology to wood-based panels is that conventional powder coatings require 200°C for up to 15 minutes of baking, and this is a wood-based panel. The part can withstand, so to reduce the temperature and time required for curing, and to ensure that wood is not damaged by heat.

The environmentally-friendly powder coating technology of wood-based panels not only solves this problem perfectly, but also allows this environmental protection black technology to overturn the entire industry – with high-temperature baking, the formaldehyde content is zero; the solid-state polymer paint products produced in the hardness, The abrasion resistance and gloss are comparable to those of paint products, and they are excellent in chemical resistance. Not only that, but also the time and cost issues that customization companies value most are effectively controlled.

In Cai Ming’s opinion, abnormal partners must have abnormal partners on the road to environmental protection, especially technological innovations and changes that change the industry’s current status of low-performance manufacturing. The environmentally friendly powder coating technology of wood-based panels can shorten the delivery time of paints to 45 days and reduce the delivery time to 3 days. It takes only 2 to 5 hours from the time the board is fed into the spray line to cure. In terms of cost, the comprehensive cost per square meter is 20%-40% lower than the cost of traditional oil paint or water paint. At the same time, recycling of powder paint is used for recycling, waste is minimal, and the material used is only half of the paint.

Is it difficult to innovate if the painted plate is single-colored? In response, Cai Ming's answer is: Not only will it not, but more varied. It is understood that in the 11 years of commercial use of this technology, in addition to sand grain surface, mirror high-light, surface pattern high-definition customization and other styles can be achieved.

Pulling water-based paint on the altar Bologna goes further to the extreme of environmental protection

In the past two years, water-based paint has been widely popularized throughout the industry and strongly respected by society. In fact, although water-based paint is much more environmentally friendly than paint, it is not "zero VOC" volatilization. Water-based paint contains 70% water, and organic solvents in the paint will evaporate with the water during the baking process. If it is not treated, VOC will be released, which will affect the environment.

It should be noted that China's annual emission of VOCs is about 15-20 million tons, and solvent-based VOC emissions are on the scale of millions of tons per year, and the total emissions continue to grow. Boloni's "perverted" action is not only hard enough, but importantly, together with Germany's Allnex and Eller can change the state of traditional coatings and painting processes, and use technology to increase production efficiency. At the same time, control the VOC emissions of large households, reduce the use of solvents from the root, use the process of "zero emissions", the clean and environmental protection of the workers work environment, no safe production of inflammable and explosive hazards changed the ecology of the entire furniture coating industry.

Anything that pushes the industry forward will be pushed to the top of the crowd in the beginning, and Boloni is no exception. However, in Cai Ming’s view, things that are closely related to home decoration and life are not afraid of many abnormalities. After many years of chasing for formaldehyde, this time it focused on the "zero VOC" powder coating technology. Perhaps, applying it to the solid wood field will gradually realize in the near future.


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